Viggen Turbo

      This was found at a salvage yard off of a 1999 wrecked Viggen. Cost was $400 and included all the oil and water lines, the inlet pipe, the boost control solenoid and it’s hoses. Overall a pretty good deal. The plan is to create a larger intake pipe, port out and obvious restrictions and install the turbo.

The expected gains are somewhere between 30-40 hp. A few fuel system upgrades are also going to be implemented and will hopefully solidify those numbers.



Videos
Right click and "Save Target As..." to download the videos
Boost Gauge 1.6 Mb

Information About The TD04
Where It Can Be Found: 99-02 9-3 Viggen
Full Name: TD04HL-15T-5cm2
Turbine Intake Flange: Same as T25, it will bolt up directly to the stock exhaust manifold.
What Does 5cm2 Mean: This is the smallest area of the turbine housing.
Turbine Exit Flange: Same as T25, so the downpipe will bolt right up with no modifications.
Part Number From Saab: 9172180

      The only difference between this turbo and the 9000 Aero version is the exhaust housing. The Viggen housing is the same as the T25. It is a circular hole and is also visible on the exhaust manifold. The Aero Turbo has an oval turbo housing and can be seen by the impression left by the gasket on the Viggen turbo housing. Apparently Saab decided that one gasket shape would be fine for all models so they just made one large holed gasket.


      Here is a shot of all the hoses and lines that came with the Viggen Turbo.

      Outside Going In:
      Inlet Hose
      Boost Solenoid and Pressure Hoses
      Crankcase Breather Line
      Water Line
      Oil Line
      Water Line
      Oil Drain Hose
      Wastegate

      The inlet to the compressor wheel seems very restricted and there is a tight 90 degree bend just before it. I ported it out and found a larger pipe at a junkyard. The ported inlet is pictured below. The expected result from this will be quicker spool-up.




A comparison of the stock Viggen pipe and the new one. But I am no longer using the black inlet pipe. Instead I am using a 2.5" metal pipe with silicone connections.


Stock and Viggen Turbos

Stock 3.0 bar and crushed fuel pressure regulator.
Crushed 0.1192 inches. The new pressure is now 3.7 bar.
Back
Home